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INDUSTRY 4.NOW

From Floor to Ceiling: Scaling Digital at its Best

The digital gamut is no longer limited to the factory floor. To make automated decisions in real-time, you need to not only adopt intelligent, advanced solutions but also scale them across your organization optimally.

With our array of ergonomically tailored solutions, you can leverage Industry 4.0 in its true sense and meaning.

  • All Solutions
  • Integrated Asset Management
  • Integrated Manufacturing Services
  • Manufacturing Operations Management
  • Product Lifecycle Management
  • Technologies / Platforms
Solutions
Factory Design
and Simulation
Energy
Manager
Overall Equipment
Effectiveness & Downtime
Golden BatchAikno TMUBIQWeISEWater, Air, Gas,
Electricity, Steam
i-BemsAvertleMaterial Management
And Governance
Class Library Application
for Standards
Tooling and
Automation
RoboticsAsset Reliability
Center
Design for
Xcellence
CybersecurityCogmationDrafting, As-Built &
Data Management Solution
Turn Around Management
and Planning
Virtual
Manufacturing

Factory Design and Simulation

Factory Design and Simulation

Shop floor planning and manpower productivity can be optimized by leaps and bounds with Factory Design and Simulation. The solution is capable of optimizing resource plans by considering factors such as ergonomics, logistics, time-study, and bottleneck identification, along with scope for future expansion as well. Leveraging advanced technologies like digital twinning and 3D simulation, it is capable of deriving the best performance of your assembly lines.

Benefits
Improvement of plant & resource productivity
Reduction of operation costs
Download Resource

Energy Manager

Energy Manager

Energy Manager is one solution that can secure a sustainable future in the ongoing industrial revolution. By auditing, analyzing and comparing production v/s consumption, it forecasts potential “red flags” in your plant. Its comprehensive plant asset modeling puts compliance at the center stage which offers actionable insights to enable optimized consumption of energy from beginning till end.

Benefits
10% - 15%
saving in YoY cost
1 - 2
unit savings in each energy category
Download Resource

OEED (Overall Equipment Effectiveness & Downtime)

Overall Equipment Effectiveness & Downtime

Evaluate the line performance of every equipment you have with OEED to make your operations dynamic. This effective manufacturing intelligence solution can empower your operations with overall shop floor effectiveness. It not only decreases downtime and improves yield but also enables you to measure the effective utilization of production lines and correlated factors affecting production quality & utilization. As a result, OEED reduces downtime while increasing the yield.

Benefits
10%
reduction in downtime
5%
improvement in yield
Download Resource

Golden Batch

Golden Batch

Designed to effectively manage, benchmark, and optimize batches with a run cost, Golden Batch is an obvious answer for managers struggling with low batch productivity. It delivers a standardized method for batch monitoring & control and feedback-based application integration architecture.

With distinct features to elevate batch productivity, Golden Batch allows you to reduce energy wastage and raw material costs, all the while increasing quality consistency throughout the plant processes.

Benefits
5% - 8%
increase in quality consistency
1% - 5%
reduction in energy cost
Download Resource

Aikno TM

Aikno TM

AiKnoTM is an industrial AI solution that replicates human intelligence in areas of manual assistance. This intelligence is embedded into the management of industrial assets, data, analytics, and other production line processes. It empowers the factory setting with human smartness, extensive data management, predictive maintenance, and continuous learning. With AiKnoTM , you can gain real-time visibility, eliminate redundant tasks, and identify obstacles and objects in real-time to enable quick and easy intervention.

Benefits
92% - 95%
Improvement in efficiency
85%
Reduction in time
Download Resource

UBIQWeISETM

UBIQWeISE

UBIQWeiseTM can facilitate your IoT initiatives. It builds a smart ecosystem where you can remotely access all devices, products, gateways, and protocols on-the-go. It can add multiple devices and cloud platforms post deployment in real time. This secure platform can help you become ubiquitous and manage universal communications, and usher real-time connectivity insights to management.

Benefits
Unified administration console and APIs
Rapid connection of devices, gateways, and protocols
Download Resource

WAGES (Water, Air, Gas, Electricity, Steam) - Industrial Energy Management Program

Water, Air, Gas, Electricity, Steam

An end-to-end energy and water monitoring and conservation program, WAGES identifies, audits, monitors, engineers, deploys and meters consumption of water, air, gas, electricity, and steam. WAGES is a complete package that checks all energy conservation parameters. It analyses energy-saving areas, ensures real-time monitoring of sites, and ultimately boosts operational efficiency.

Benefits
Boosted operational efficiency
Ensured real-time monitoring of production
Download Resource

i-BEMSTM

i-Bems

A smart building experience management solution, iBEMSTM brings huge cost savings around facilities, workforce, and energy and utility management. It makes your operations smarter at every end - employees, vendors/suppliers, or partners. You can leverage its interactive and intuitive graphical displays, user-defined views, and reports to simplify and streamline system operations for a better RoI. Furthermore, iBEMSTM allows open architecture that leaves room for you to integrate wired and wireless technologies.

Benefits
50%
enhancement in productivity
9%
increase in net operating income
Download Resource

Avertle

Avertle

A solution specially architected to combat unplanned machine breakdowns and equipment failures, Avertle takes condition-based predictive maintenance one notch higher. It employs machine learning principles in predictive analytics to proactively notify operators about potential machine failure. Leveraging a Digital Twin approach, Avertle compensates for missing historical information. It also uses industrial-grade edge gateway, analytics component, intuitive dashboards, and AI/ML algorithms for motors. This end-to-end solution is enough to help you ensure high accuracy in fault prediction.

Benefits
Reduction in data latency
Prediction and prevention of possible component faults
Download Resource

Material Management And Governance

Material Management And Governance

From document management across system interfaces to harmonization of material master data, there are many advantages of MMAG. This manufacturing governance solution offers complete configurability to suit your material classification and management landscape. With customizable coding of materials, MMAG is enough to ensure a consistent and trusted data flow, system rationalization, disciplined material mapping, minimized inventory disruptions, and seamless communication between stakeholders along the value chain.

Benefits
Reduction in total cost of ownership
Minimization of facility downtime
Download Resource

Class Library Application for Standards

Class Library Application for Standards

CLAS defines and simplifies the engineering and design standards across the information lifecycle by addressing the interoperability issues in data delivery and consumption. Breaking down the information barriers and inconsistencies, CLAS provides a visual display of all classes/attributes to all required stakeholders across the value chain, thus minimizing the chances of unstructured and/or disjointed information exchange.

Benefits
Interoperability between platforms and systems
Internationally accepted information standard
Download Resource

Tooling and Automation

Tooling and Automation

Tooling and Automation is designed to improve tool designing that is compliant with design principles and aligned with stakeholder requirements. It guides manufacturers from conceptualization and material selection to prototyping and mass production. Focusing on improved performance and endurance, it can help manufacturers reduce tooling costs while improving high-volume production quality.

Benefits
Improvement in end-user experience and product quality
Elimination of multiple design changes
Download Resource

Robotics

Robotics

While robotic automation is as advantageous as it is hyped today, there is still a gap of end-to-end robotic services that can forecast and execute a feasible collaborative workspace. Robotic simulation and programming bridges this gap by enabling visualization of the entire system with simulation aids and estimating the cycle times as well. It allows manufacturers to understand the availability of each robot/equipment and execute multiple tasks in one cycle.

Benefits
Elimination of flaws with proof of concepts and proof of design
Faster delivery time
Download Resource

ARC (Asset Reliability Center)

Asset Reliability Center

Designed to improve plant health, ARC is a one-stop solution to overcome unplanned downtime and undetected quality issues. It can help you simplify engineering, monitoring, discovery, and prediction across various manufacturing operations. With real-time condition monitoring and reliability predictions, ARC ultimately minimizes unscheduled outages, increases utilization, and augments productivity without fail.

Benefits
>25%
reduction in reactive maintenance
2% - 5%
improvement in overall yield
Download Resource

DFX (Design for Xcellence):

DFX (Design for Xcellence):

From minimizing design quality checks and managing stringent CAD standards to simplifying error identification - DFX takes care of it all. With DFX, you can identify and rectify CAD errors in the authoring stage itself and easily adhere to compliance standards. It will not only smoothen the entire design process but also capture errors in repository and scale across the organizational design departments, leading to impeccable decision-making.

Benefits
15% - 20%
reduction in CAD Design cycle Time
60% - 70%
reduction in CAD quality check time
Download Resource

Cybersecurity

Cybersecurity

Addressing the needs to mitigate cybercrime risks, Cybersecurity is a plant-wide assessment and remediation service that follows a structured approach to integrate cybersecurity with product development. It guarantees the improvement of the overall cybersecurity of your plant. You can identify threats and vulnerabilities in your plant’s IT/OT network with Cybersecurity.

Benefits
Malware detection by monitoring and incident management
Control of OS vulnerabilities by proactive patch management
Download Resource

Cogmation

Cogmation

Simply put, CogMation is an integrated automation test framework. It is designed to speed up the testing process for embedded software. CogMation introduces vast scalability opportunities in terms of edge devices and provides results powered by internal validation algorithms. The solution promises faster time-to-market with end-to-end testing coverage, high customization, and multi-platform compatibility.

Benefits
35%
reduction in test cycles
40%
saving in testing costs
Download Resource

Drafting, As-Built & Data Management Solution

Drafting, As-Built & Data Management Solution

Making a shift from a document-centric approach to one that is data-centric, DAsDs offers a revolutionary solution to the persistent problem of information management in the industrial revolution. It acts as a connector between different documents & drawings, tagging them to efficiently capture the redrafting and as-building process. DAsDs creates a master tag database in an exportable format giving a homogenous view of the “as-is” state of machinery against the designed one.

Benefits
Effective data extraction with reduced manual intervention
Quick update on as-built drafts and redrafts
Download Resource

Turn Around Management and Planning

Turn Around Management and Planning

Dedicated to helping you address the expensive affair of plant revival, TAMP is a comprehensive mechanism that simplifies the turnarounds and accelerates as-built processes post turnaround. It is an end-to-end visual solution that aids in planning the entire plant journey from shutdown to startup. Whether the outage is due to inspection, testing or simply an upgrade, TAMP can manage complex projects and get the plant running at the earliest.

Benefits
98%
database accuracy post turnaround
Assurance of safety and quality
Download Resource

Virtual Manufacturing

Virtual Manufacturing

Breaking silos and connecting all the ends is the key to successfully navigating the industrial revolution. And that is exactly what Virtual Manufacturing enables. It delivers a central, consolidated, graphic representation of all production lines. This gives you global visibility, enhanced makespan and productivity, and allows keeping idle time as low as possible.

Benefits
Enhanced line balancing and process planning capabilities
Controlled process flow sequencing
Download Resource
Integrated
Asset
Management
Factory Design
and Simulation
Energy
Manager
Overall Equipment
Effectiveness & Downtime
Golden BatchAikno TMUBIQWeISEWater, Air, Gas,
Electricity, Steam
i-BemsAvertleMaterial Management
And Governance
Class Library Application
for Standards
Tooling and
Automation
RoboticsAsset Reliability
Center
Design for
Xcellence
CybersecurityCogmationDrafting, As-Built &
Data Management Solution
Turn Around Management
and Planning
Virtual
Manufacturing

Material Management And Governance

Material Management And Governance

From document management across system interfaces to harmonization of material master data, there are many advantages of MMAG. This manufacturing governance solution offers complete configurability to suit your material classification and management landscape. With customizable coding of materials, MMAG is enough to ensure a consistent and trusted data flow, system rationalization, disciplined material mapping, minimized inventory disruptions, and seamless communication between stakeholders along the value chain.

Benefits
Reduction in total cost of ownership
Minimization of facility downtime
Download Resource

Class Library Application for Standards

Class Library Application for Standards

CLAS defines and simplifies the engineering and design standards across the information lifecycle by addressing the interoperability issues in data delivery and consumption. Breaking down the information barriers and inconsistencies, CLAS provides a visual display of all classes/attributes to all required stakeholders across the value chain, thus minimizing the chances of unstructured and/or disjointed information exchange.

Benefits
Interoperability between platforms and systems
Internationally accepted information standard
Download Resource

Drafting, As-Built & Data Management Solution

Drafting, As-Built & Data Management Solution

Making a shift from a document-centric approach to one that is data-centric, DAsDs offers a revolutionary solution to the persistent problem of information management in the industrial revolution. It acts as a connector between different documents & drawings, tagging them to efficiently capture the redrafting and as-building process. DAsDs creates a master tag database in an exportable format giving a homogenous view of the “as-is” state of machinery against the designed one.

Benefits
Effective data extraction with reduced manual intervention
Quick update on as-built drafts and redrafts
Download Resource

Turn Around Management and Planning

Turn Around Management and Planning

Dedicated to helping you address the expensive affair of plant revival, TAMP is a comprehensive mechanism that simplifies the turnarounds and accelerates as-built processes post turnaround. It is an end-to-end visual solution that aids in planning the entire plant journey from shutdown to startup. Whether the outage is due to inspection, testing or simply an upgrade, TAMP can manage complex projects and get the plant running at the earliest.

Benefits
98%
database accuracy post turnaround
Assurance of safety and quality
Download Resource
Integrated
Manufacturing
Services
Factory Design
and Simulation
Energy
Manager
Overall Equipment
Effectiveness & Downtime
Golden BatchAikno TMUBIQWeISEWater, Air, Gas,
Electricity, Steam
i-BemsAvertleMaterial Management
And Governance
Class Library Application
for Standards
Tooling and
Automation
RoboticsAsset Reliability
Center
Design for
Xcellence
CybersecurityCogmationDrafting, As-Built &
Data Management Solution
Turn Around Management
and Planning
Virtual
Manufacturing

Factory Design and Simulation

Factory Design and Simulation

Shop floor planning and manpower productivity can be optimized by leaps and bounds with Factory Design and Simulation. The solution is capable of optimizing resource plans by considering factors such as ergonomics, logistics, time-study, and bottleneck identification, along with scope for future expansion as well. Leveraging advanced technologies like digital twinning and 3D simulation, it is capable of deriving the best performance of your assembly lines.

Benefits
Improvement of plant & resource productivity
Reduction of operation costs
Download Resource

Tooling and Automation

Tooling and Automation

Tooling and Automation is designed to improve tool designing that is compliant with design principles and aligned with stakeholder requirements. It guides manufacturers from conceptualization and material selection to prototyping and mass production. Focusing on improved performance and endurance, it can help manufacturers reduce tooling costs while improving high-volume production quality.

Benefits
Improvement in end-user experience and product quality
Elimination of multiple design changes
Download Resource

Robotics

Robotics

While robotic automation is as advantageous as it is hyped today, there is still a gap of end-to-end robotic services that can forecast and execute a feasible collaborative workspace. Robotic simulation and programming bridges this gap by enabling visualization of the entire system with simulation aids and estimating the cycle times as well. It allows manufacturers to understand the availability of each robot/equipment and execute multiple tasks in one cycle.

Benefits
Elimination of flaws with proof of concepts and proof of design
Faster delivery time
Download Resource

Virtual Manufacturing

Virtual Manufacturing

Breaking silos and connecting all the ends is the key to successfully navigating the industrial revolution. And that is exactly what Virtual Manufacturing enables. It delivers a central, consolidated, graphic representation of all production lines. This gives you global visibility, enhanced makespan and productivity, and allows keeping idle time as low as possible.

Benefits
Enhanced line balancing and process planning capabilities
Controlled process flow sequencing
Download Resource
Manufacturing
Operations
Management
Factory Design
and Simulation
Energy
Manager
Overall Equipment
Effectiveness & Downtime
Golden BatchAikno TMUBIQWeISEWater, Air, Gas,
Electricity, Steam
i-BemsAvertleMaterial Management
And Governance
Class Library Application
for Standards
Tooling and
Automation
RoboticsAsset Reliability
Center
Design for
Xcellence
CybersecurityCogmationDrafting, As-Built &
Data Management Solution
Turn Around Management
and Planning
Virtual
Manufacturing

Energy Manager

Energy Manager

Energy Manager is one solution that can secure a sustainable future in the ongoing industrial revolution. By auditing, analyzing and comparing production v/s consumption, it forecasts potential “red flags” in your plant. Its comprehensive plant asset modeling puts compliance at the center stage which offers actionable insights to enable optimized consumption of energy from beginning till end.

Benefits
10% - 15%
saving in YoY cost
1 - 2
unit savings in each energy category
Download Resource

OEED (Overall Equipment Effectiveness & Downtime)

Overall Equipment Effectiveness & Downtime

Evaluate the line performance of every equipment you have with OEED to make your operations dynamic. This effective manufacturing intelligence solution can empower your operations with overall shop floor effectiveness. It not only decreases downtime and improves yield but also enables you to measure the effective utilization of production lines and correlated factors affecting production quality & utilization. As a result, OEED reduces downtime while increasing the yield.

Benefits
10%
reduction in downtime
5%
improvement in yield
Download Resource

Golden Batch

Golden Batch

Designed to effectively manage, benchmark, and optimize batches with a run cost, Golden Batch is an obvious answer for managers struggling with low batch productivity. It delivers a standardized method for batch monitoring & control and feedback-based application integration architecture.

With distinct features to elevate batch productivity, Golden Batch allows you to reduce energy wastage and raw material costs, all the while increasing quality consistency throughout the plant processes.

Benefits
5% - 8%
increase in quality consistency
1% - 5%
reduction in energy cost
Download Resource

ARC (Asset Reliability Center)

Asset Reliability Center

Designed to improve plant health, ARC is a one-stop solution to overcome unplanned downtime and undetected quality issues. It can help you simplify engineering, monitoring, discovery, and prediction across various manufacturing operations. With real-time condition monitoring and reliability predictions, ARC ultimately minimizes unscheduled outages, increases utilization, and augments productivity without fail.

Benefits
>25%
reduction in reactive maintenance
2% - 5%
improvement in overall yield
Download Resource
Product
Lifecycle
Management
Factory Design
and Simulation
Energy
Manager
Overall Equipment
Effectiveness & Downtime
Golden BatchAikno TMUBIQWeISEWater, Air, Gas,
Electricity, Steam
i-BemsAvertleMaterial Management
And Governance
Class Library Application
for Standards
Tooling and
Automation
RoboticsAsset Reliability
Center
Design for
Xcellence
CybersecurityCogmationDrafting, As-Built &
Data Management Solution
Turn Around Management
and Planning
Virtual
Manufacturing

DFX (Design for Xcellence):

DFX (Design for Xcellence):

From minimizing design quality checks and managing stringent CAD standards to simplifying error identification - DFX takes care of it all. With DFX, you can identify and rectify CAD errors in the authoring stage itself and easily adhere to compliance standards. It will not only smoothen the entire design process but also capture errors in repository and scale across the organizational design departments, leading to impeccable decision-making.

Benefits
15% - 20%
reduction in CAD Design cycle Time
60% - 70%
reduction in CAD quality check time
Download Resource
Technologies /
Platforms
Factory Design
and Simulation
Energy
Manager
Overall Equipment
Effectiveness & Downtime
Golden BatchAikno TMUBIQWeISEWater, Air, Gas,
Electricity, Steam
i-BemsAvertleMaterial Management
And Governance
Class Library Application
for Standards
Tooling and
Automation
RoboticsAsset Reliability
Center
Design for
Xcellence
CybersecurityCogmationDrafting, As-Built &
Data Management Solution
Turn Around Management
and Planning
Virtual
Manufacturing

Aikno TM

Aikno TM

AiKnoTM is an industrial AI solution that replicates human intelligence in areas of manual assistance. This intelligence is embedded into the management of industrial assets, data, analytics, and other production line processes. It empowers the factory setting with human smartness, extensive data management, predictive maintenance, and continuous learning. With AiKnoTM , you can gain real-time visibility, eliminate redundant tasks, and identify obstacles and objects in real-time to enable quick and easy intervention.

Benefits
92% - 95%
Improvement in efficiency
85%
Reduction in time
Download Resource

UBIQWeISETM

UBIQWeISE

UBIQWeiseTM can facilitate your IoT initiatives. It builds a smart ecosystem where you can remotely access all devices, products, gateways, and protocols on-the-go. It can add multiple devices and cloud platforms post deployment in real time. This secure platform can help you become ubiquitous and manage universal communications, and usher real-time connectivity insights to management.

Benefits
Unified administration console and APIs
Rapid connection of devices, gateways, and protocols
Download Resource

WAGES (Water, Air, Gas, Electricity, Steam) - Industrial Energy Management Program

Water, Air, Gas, Electricity, Steam

An end-to-end energy and water monitoring and conservation program, WAGES identifies, audits, monitors, engineers, deploys and meters consumption of water, air, gas, electricity, and steam. WAGES is a complete package that checks all energy conservation parameters. It analyses energy-saving areas, ensures real-time monitoring of sites, and ultimately boosts operational efficiency.

Benefits
Boosted operational efficiency
Ensured real-time monitoring of production
Download Resource

i-BEMSTM

i-Bems

A smart building experience management solution, iBEMSTM brings huge cost savings around facilities, workforce, and energy and utility management. It makes your operations smarter at every end - employees, vendors/suppliers, or partners. You can leverage its interactive and intuitive graphical displays, user-defined views, and reports to simplify and streamline system operations for a better RoI. Furthermore, iBEMSTM allows open architecture that leaves room for you to integrate wired and wireless technologies.

Benefits
50%
enhancement in productivity
9%
increase in net operating income
Download Resource

Avertle

Avertle

A solution specially architected to combat unplanned machine breakdowns and equipment failures, Avertle takes condition-based predictive maintenance one notch higher. It employs machine learning principles in predictive analytics to proactively notify operators about potential machine failure. Leveraging a Digital Twin approach, Avertle compensates for missing historical information. It also uses industrial-grade edge gateway, analytics component, intuitive dashboards, and AI/ML algorithms for motors. This end-to-end solution is enough to help you ensure high accuracy in fault prediction.

Benefits
Reduction in data latency
Prediction and prevention of possible component faults
Download Resource

Cybersecurity

Cybersecurity

Addressing the needs to mitigate cybercrime risks, Cybersecurity is a plant-wide assessment and remediation service that follows a structured approach to integrate cybersecurity with product development. It guarantees the improvement of the overall cybersecurity of your plant. You can identify threats and vulnerabilities in your plant’s IT/OT network with Cybersecurity.

Benefits
Malware detection by monitoring and incident management
Control of OS vulnerabilities by proactive patch management
Download Resource

Cogmation

Cogmation

Simply put, CogMation is an integrated automation test framework. It is designed to speed up the testing process for embedded software. CogMation introduces vast scalability opportunities in terms of edge devices and provides results powered by internal validation algorithms. The solution promises faster time-to-market with end-to-end testing coverage, high customization, and multi-platform compatibility.

Benefits
35%
reduction in test cycles
40%
saving in testing costs
Download Resource

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