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Engineering the Lights - Out Factory

One live digital twin, with every system in sync

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LTTS

A leading global automaker managed vehicle manufacturing across disconnected silos—simulation, CAD, PLCs, HMIs, robotics—each operating in isolation. Real-time collaboration was impossible. Virtual commissioning couldn't confidently predict shop-floor behavior.

The engineering landscape needed unification.

LTTS built one live OpenUSD twin, transforming fragmented engineering ecosystems into a single source of truth. The result:

  • ~30% smaller engineering files—faster to move, easier to collaborate
  • ~30% cycle-time acceleration through unified simulation and virtual commissioning
  • Real-time multi-user collaboration across Siemens, NVIDIA, and live PLC logic
  • Predictive equipment health with agentic operations monitoring and optimizing the shop floor
  • Operational visibility from design to production to service

This isn't a finished lights-out factory. It's the credible foundation to build one.

One synchronized model. Multiple vendors. Autonomous at its core.

Download the case study to learn how unified engineering intelligence enables the next generation of manufacturing.

Download Case Study

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