Asset Reliability Centre
All industrial manufacturing organizations invest heavily in assets and processes to realize their business objectives. However, these investments are under constant threat and need to be protected by optimizing the utility and extending the usability of the legacy assets. One of the primary challenges that manufacturers face is getting the best out of their installed asset base by extending its life for reliable operations. As a result, many industrial manufacturers are increasingly focusing on investing in new technologies to transform their operations and better manage asset reliability challenges.
What is ARC
The LTTS Asset Reliability Centre (ARC) is a portfolio of five solutions and one advisory service to help asset-intensive manufacturers drive reliable operations optimally by balancing costs, availability, and reliability of assets. The ARC portfolio offers a six-pillar framework to help manufacturers identify and methodically address different asset and process-related challenges at various levels – from factory level to asset component level.
- 資産の健全性
- 故障までの推定時間
- クラスAの在庫管理
- 法令遵守と標準化
- 最適化された戦略 - リスク、コスト、パフォーマンス
- 最適な検査計画とリスク軽減の提案
- 予備の履行
- コンポーネント情報の完全性
- 一貫した部品データ
- 工場のパフォーマンス
- オンライン診断
- 損失分析
- データ＋ビジュアル＝認識
- 根本原因分析
- オペレーション・ステップ分析（シーケンス）
Manufacturers can leverage the framework comprising Compliance, Spare parts and Procurement, Manufacturing Process Reliability, Manufacturing Asset Reliability, and Component-level Diagnostics to tackle asset reliability issues effectively. We understand that all manufacturers do not face the same type of asset reliability challenges. The ARC Advisory service helps in assessing the requirements and asset reliability program maturity of any manufacturing organization, be it big or small. The ARC Portfolio is a cohesive yet flexible offering that allows manufacturers to select any number of solutions based on their requirements and asset-specific challenges.
Asset Reliability Challenges
- 離散的な方法と現状を評価するツール
- 適切なアプローチの不確実性とROI目標未達リスク
- 健康悪化に関する表示の欠如
- コンポーネントの健康状態を把握できない
- BUS間で一貫性のないメンテナンス戦略
- 運用の欠如 コンプライアンス、故障の軽減
- パーツマスターとコンポーネント情報の不一致
- 調達のリードタイムが長い
- 追跡不能な生産ロス
- 重要な改善点の特定が困難
- 計画外ダウンタイム
- 全体的な効率を乱す大打撃の失敗
資産の信頼性について、どのような点を重視されているかお聞かせください
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Benefits
One-Stop-Shop
One-stop-shop for manufacturers with the capability to address asset reliability challenges under one umbrella
Flexibility
Flexibility to select from ARC ’Solution bouquet’ based on asset-specific requirements
Online Privacy
Multiple architecture options for deployment - on-premise, cloud, hybrid, and partner platform integration
Scale
Feasibility to deploy individual solutions in an ’as-a-Service (aaS)’ approach for greater speed-to-implementation
Alliance
Partner alliances with Microsoft, SAP, PTC, AVEVA, Siemens, and Ignition to suit customer needs